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In
General most of the component manufacturer’s invoice realisation
cycle extends phenomenally due to submission of Test Reports to the
buyer which is mandatory due to present Quality Standards such as
ISO and QS. Hitherto a metallurgist will be taking the
microstructure photography through the still camera, send it for
processing and then mount the same in a paper/board and make his
commendations/opinion of the achieved test results and then sends
the same through courier with such a great cumbersome test report
preparation technique. This method takes protracted payment
schedule, and can imagine if one has to send a report to Germany or
U.S , henceforth such a technique is an obsolete due to availability
of cost effective Micro\Macro Imaging and Analysing system
indigenously with down to earth pricing structure. The Test Reports
of Microstructure can be generated and E-mailed with in 10 minutes,
which enables the buyer, swiftly settle the invoice and the same
technique is adopted by Engine Valves Ltd., through Micro Macro
Imaging System for generating Metallurgical Test Reports.(Which is
an Information Technology based system for rapid solution)
This
comprehensive and cost effective solution is formulated and
presented by B.S.Pyromatic India Private Ltd., which was hitherto
imported from U.S, Canada etc., at an exorbitant and sky rocking
price structure. To beat the myth of expensiveness a remedy is
available through:
Software:
Q- Analysis
Application
Metallurgy
The features of the software include to analyse the following :
Nodularity,
Length, Perimeter, Area, Angle, Grain Size and shape, Depth or Width
of Decarburisation, Coating thickness, Porosity, Phase/Volume
percentage with display of over laid colors, Graphite Flake
Measurement, Non Metallic Inclusion Rating, Particle Size and volume
percentage, Particle Count, Comparison of images, Calibration of
User defined magnifications.
All
these parameters when analysed are provided with option to merge the
result to the report being generated internally along with images,
histograms, data overlays and other relevant information for keeping
track of history.
Capturing
of images to the desired location with option of image size
settings. Editing of stored images like sharpening, enhancing,
brightness, contrast, colour control, rotating, cutting, filling
etc.,
Printing
of the Images stored with user defined notions
Hardware
and Details
High
resolution digicam and high resolution grabber card with specialised
adaptors to suit any microscope made against specific application to
suit individual customers need for micro/macro analysis to interface
even stereo microscopes and metallurgical microscopes
Objectives
The
main objective of such a system is rapidity in generating reports,
storing the data , enabling all the aggrieved parties and service
providers to examine the microstructure on a group study basis to
avoid future recurrence of such failures if any, in a normal
microscope group study is not at all possible, enables even non
metallurgist to arrive at the right decision regarding the quality
of a particular batch or lot due to the comparison technique which
is not possible in any microscope otherwise.
Actions
The
major role of the software is the study of the quality of the
metallurgical equipments. The analysis of a particular area of the
metallurgical equipment can be had by its various functions.
Result
The
result is behind the accuracy of such measurements. Here this
software gives the accurate measurement of the selected function in
microns and that too with 10 decimals.
Printing
of the images with the user defined descriptions.
Benefits
User
friendly
No need to view the specimens through microscope. Hence no strain to
the eyes and neck to the teachers/students
Higher memory retention for students, even after the practical
sessions
Real time growth of micro organism can be captured with recording
facility
Comparison of specimens are possible
Image Analysis of the specimens is possible
Interactive specimen learning is made easy
Group studies and group discussion are possible
Students science projects are made simpler
Photo quality of micro specimens printouts and images in floppies
are possible for distribution to students
Innumerable images can be stored for further studies
The system enables to control brightness, contrast and color
according to application
Stored images never get deteriorated in visual quality unlike
conventional slides
The system can be integrated with the existing microscopes And
PERSONAL COMPUTERS
Images of prepared specimens can be sent through e-mail for exchange
of knowledge and data collection
Organisations and Colleges and Schools can create their own
encyclopedia of relevant static images
All weather viewing due to illumination facility provided with
system
Visual impact is more due to lively presentation of static and live
images
Higher productivity of teaching community
Eliminates investment on multiple microscopes
Eliminates maintenance of multiple microscopes
Facilitates the teachers & Professors give their own effective
way of describing the images using explanatory notes
Facilitates the students to write their observations along with the
images enabling digital evaluation
Desired images can be located quickly with powerful search mechanism
Encourages students to tryout specimens of their choice and improve
their creativity and knowledge.
And many more…
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